The fully automatic bone broth production line involves process, equipment selection, or operational management issues related to food processing and production equipment.The actual solution should be confirmed based on raw material characteristics, target product specifications, production scale, and on-site conditions, and should not be determined solely by the parameters of a single piece of equipment.

Key Points of the Fully Automatic Bone Broth Production Line

How can traditional food enterprises gradually transition from a production model reliant on manual labor and auxiliary equipment to becoming automated manufacturing companies?Feeding, crushing, boiling, oil-water separation, filling... The fully automatic bone broth production line has achieved an automated process for bone extract production.By utilizing existing factory facilities and acquiring new equipment that meets advanced domestic standards and features high levels of automation—including automatic online sanitary cleaning equipment (CIP system) and automatic packaging machines—the original bone extract production process is upgraded and modernized with automation.The large bones are fed and crushed, then conveyed through pipes into a 5-ton boiling kettle, where they are boiled at 90°C for 24 hours to complete the preparation.After oil-water separation, the liquid is transferred through pipelines to the automatic filling machine.After production is completed, automatic cleaning and disinfection must be performed using the CIP hot water system.The entire bone extract production process has been automated.

Through automation transformation and upgrades, production efficiency can be increased by more than 25%, production labor can be reduced by 20%, automatic data collection rate can reach 30%, factory automatic control investment rate can reach 50%, product quality stability is improved, and safe production is effectively ensured.Next, the company will advance its digital transformation on the foundation of automated production, ushering in a new era of intelligent and flexible manufacturing to meet future customer demands for small-batch, multi-batch, and customized products.

What conditions should be considered during implementation or selection?

First, it is essential to clarify the product type, raw material state, formulation direction, and expected finished product requirements.For projects involving extrusion, forming, drying, frying, conveying, seasoning, or packaging, the processing capacity and cycle time of each stage must be matched to avoid discrepancies between individual equipment capacity and the overall line requirements.

Secondly, the installation plan should be evaluated in conjunction with the workshop's spatial layout and utility conditions, including power supply, water supply, steam, or gas.Equipment configuration should also take into account long-term operational factors such as cleaning, maintenance, safety protection, spare parts supply, and operator training.Any process or equipment capabilities mentioned in this document are for reference only in the context of solution discussions and preliminary assessments.Specific model numbers, power ratings, production capacities, temperatures, and times shall be subject to the official technical proposal and the results of trial runs or on-site verification.

Frequently Asked Questions

Can the equipment be determined directly based on the standard configuration?

Not recommended.The equipment configuration is influenced by different raw materials, product structures, target production capacities, and downstream processes.It is more prudent to confirm the product and process conditions before proceeding with the configuration assessment.

How to obtain more targeted advice?

It is recommended to prepare product images or sample information, raw material and formulation guidelines, target production capacity, existing workshop conditions, and planned downstream equipment configurations.Dayi Machinery can further discuss the applicable process routes and equipment configuration options based on this.

This article is compiled based on the "Fully Automatic Bone Broth Production Line" documentation provided by Dayi Machinery, with the aim of helping readers understand the relevant topics.For technical requirements related to specific projects, please refer to the actual product documentation and engineering confirmation results.