The fully automatic nutritional rice production line involves issues related to the process, equipment selection, or operational management of food processing and production equipment.The actual solution should be confirmed based on raw material characteristics, target product specifications, production scale, and on-site conditions, and should not be determined solely by the parameters of a single piece of equipment.

Key Points of the Fully Automatic Nutritional Rice Production Line

Our company's fully automatic nutritional rice production line uses rice flour as the main raw material and can selectively add various vitamins and minerals according to customer requirements.The raw materials are extruded into rice-grain shapes using a twin-screw extruder, then dried to the desired moisture content. They can be cooked for about ten minutes before consumption.Extrusion puffing granulation technology makes it possible to fortify rice with trace elements and immobilizes nutrients within the rice grains, effectively preventing nutrient loss.

The fully automatic nutritious rice production line is now introduced according to the production process flow:

Mixing Machine: This is where the raw materials required for production are uniformly mixed.This production line primarily uses rice flour as the raw material and can selectively add various vitamins and minerals according to customer requirements.

Screw Feeder: Transports the mixed raw materials to the hopper of the extrusion puffing machine.The use of a screw feeder ensures uniform and stable feeding, minimizing spillage.The auger simultaneously provides secondary mixing of the raw materials.

Twin-screw main unit: The mixed raw materials undergo high-temperature and high-pressure extrusion and expansion within the extrusion puffing machine, and are finally extruded through the die to form rice-grain shapes.

Cooling Vibrating Machine: Applies vibration to the products from the extrusion puffing machine to prevent sticking, while simultaneously cooling and conveying them to the next process equipment.

Air conveyor: Transports the cooled products to the oven. The height of the air conveyor can be freely adjusted and determined according to the oven height.

Five-layer electric oven: Dries the incoming products to reduce their internal moisture content and maintain dryness, facilitating storage.Our company offers a range of ovens with various production capacities, allowing customers to customize and select the most suitable model based on their specific production needs.

Introduction to the main host parameters of the fully automatic nutritional rice production line:

Model: SLG65-CJ;Installed power: 52 kW;Power consumption: 8 kW;Capacity: 100-150 kg/h;Dimensions: 16200x1200x2200mm

Model: SLG75-A;Installed power: 24 kW;Power consumption: 7 kW;Capacity: 200-300 kg/h;Dimensions: 1978021002300mm

Model: SLG72-E;Installed power: 77 kW;Power consumption: 84 kW;Capacity: 700-900 kg/h;Dimensions: 5990x9000x7000mm

What conditions should be considered during implementation or selection?

First, it is essential to clarify the product type, raw material state, formulation direction, and expected finished product requirements.For projects involving extrusion, forming, drying, frying, conveying, seasoning, or packaging, the processing capacity and cycle time of each stage must be matched to avoid discrepancies between individual equipment capacity and the overall line requirements.

Secondly, the installation plan should be evaluated in conjunction with the workshop's spatial layout and utility conditions, including power supply, water supply, steam, or gas.Equipment configuration should also take into account long-term operational factors such as cleaning, maintenance, safety protection, spare parts supply, and operator training.Any process or equipment capabilities mentioned in this document are for reference only in the context of solution discussions and preliminary assessments.Specific model numbers, power ratings, production capacities, temperatures, and times shall be subject to the official technical proposal and the results of trial runs or on-site verification.

Frequently Asked Questions

Can the equipment be determined directly based on the standard configuration?

Not recommended.The equipment configuration is influenced by different raw materials, product structures, target production capacities, and downstream processes.It is more prudent to confirm the product and process conditions before proceeding with the configuration assessment.

How to obtain more targeted advice?

It is recommended to prepare product images or sample information, raw material and formulation guidelines, target production capacity, existing workshop conditions, and planned downstream equipment configurations.Dayi Machinery can further discuss the applicable process routes and equipment configuration options based on this.

This article is compiled based on the information provided by Dayi Machinery regarding the "Fully Automatic Nutritional Rice Production Line," with the aim of helping readers understand the relevant topics.For technical requirements related to specific projects, please refer to the actual product documentation and engineering confirmation results.